Manufacturing Production

DALSA Semiconductor provides an integrated production control environment, real-time scheduling, bottleneck and capacity planning with simulation for competitive lead times.

Equipment

One of the ingredients in high-quality production is high-quality equipment. DALSA Semiconductor is well-equipped with high-performance, highly reliable equipment including the following:

FSI acid processors BTI BDF41 horizontal furnaces TEL & AIO tracks Canon MPA projection aligners Canon FPA G-line steppers EV620 double side aligner Extrion 8250 medium current implanter Applied Materials 9200-9500 high current implanters Applied Materials AME5000 etchers

Matrix 303 oxide etchers STS deep oxide etcher Matrix 105 & Gasonic Aura1000 strippers Novellus Concept One PECVD Novellus M2I sputter Tazmo SOG tracks AG Associates RTP KLA-Tencor 6420 particle counter

KLA-Tencor 7700 defect monitoring KLA-Tencor FT-750 interferometer KLA-Tencor FLX2400 stress measurement Nicolet magna 550 FTIR Digital Atomic Force Microscope JEOL & Philips SEM equiped with X-ray spectrometer Keithley S900 Parametric testers LTX 77 Test Systems

Manufacturing Organization

Our facilities run 7 days/week, 24hrs/day. Structured in self directed work teams, our operators, technicians and engineers work together to continuously improve our manufacturing performances using tools like FMEA, statistical process control, and more.

Production control

One of the keys to our award-winning foundry is our outstanding production control.

• Process flows are 100% integrated in Promis (Process Management Integration System), allowing paperless manufacturing and 100% traceability.
• Line balancing is done through a KANBAN system
• Real time shop floor dispatching system (ORDOJAT software based on Promis) is used at all stages of the process. This system allow a very tight control over On Time Delivery, one of the reasons we received Motorola foundry of the year award for 2001 and Gold Performance Awards in 2000 and 2001.
• Very flexible production line allowing simultaneous fabrication of hundreds of different products and processes. Priority levels can be used to expedite rush orders.
• SPC monitoring is 100% integrated on Promis and is used at all critical steps.
• Automatic recipe download is used at many steps in the process (Furnace, Ion implanters, Acid bath controller, Plasma etcher, PECVD, Steppers) to reduce operation errors and increase line yield.

Prototyping

Depending on your needs, we can offer rapid prototyping services. Contact sales for to discuss your details.

Product Engineering Support

Our product engineering support includes these services:

• Microanalytical Services for NPI
• Product Characterization
• Product Reliability Qualification.
• Characterization and Production Test Program Development for Mixed Signal Products.
• Test Program Transfers
• Manufacturing Process Adjustment to meet Product Specifications Requirements (data distribution).

Testing

Our commitment to quality means a commitment to testing ourselves...and our production. Our in-house and external test capabilities include:

• Specialists for Mixed Signal Measurements
• Wafer or package level testing
• Production or characterization test development
• Temperature testing on request
• Experienced yield improvement/test engineers with access to advanced tools.

Product Delivery

DALSA Semiconductor delivers Products in many different forms.
• View packaging options.

For more information, contact Sales.

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